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Thermal Solution

Thermal Solution

What is Thermal Solution?


A successful thermal design can improve the system's reliability and prevent early-stage failures when the products go into the field. Winmate provides thermal analysis and solution design for our products. From thermal analysis to product design, our engineers can assist each step of your product development.

"At Winmate we stimulate thermal design by software calculation and use dynamic power control to minimize tooling change during product development.

Sam Liao, CTO, Winmate Inc."

Thermal Analysis

By using thermal simulation software, Winmate can analyze real-world thermal problems easily, quickly, and accurately. With a new breed of Computational Fluid Dynamics (CFD) tools, this simulation is based on the same mathematical foundation as traditional CFD software but is easy to use.

Figure 1. Winmate thermal analysis process flowchart

Figure 1. Winmate thermal analysis process flowchart

Almost every real-world thermal problem can be easily, quickly, and accurately analyzed, and computational results recommend solutions. Prototypes can be made once the designs pass the thermal simulation minimizing cost, time, and manpower.

Figure 2. Simulation results of box PC thermal analysis.

Figure 2. Simulation results of box PC thermal analysis. Figure 2. Simulation results of box PC thermal analysis.

The calculation will consider at least below factor: Major component’s material properties, Thermal Design Power, Fan curve, Ambient/ External flow condition, Heat flow, Default Emissivity, the emissivity of all heat sinks and materials.

The output report is visualized and ready for our thermal engineer to work on.

Before thermal improvement
Before thermal improvement
After thermal improvement
After thermal improvement

Thermal Design Verification

The panel PC combines the display with an industrial motherboard inside. In the idea analysis stage, we develop a low power consumption motherboard (fan/ fanless) and provide dedicated thermal analysis technology using thermal analysis software. Before production, we use an Infrared thermal video system (TVS) to check if our thermal design works.

We use Thermal Profile to select the critical monitoring points for thermal testing. And we will also check if the measured temperatures exceed the defined operating temperature specification for each component.

Thermal Design Function Diagram

Thermal Design Function Diagram
Thermal Design Function Diagram

Winmate is a leading manufacturer of rugged tablets that are designed to withstand harsh working environments. One of the standout features of the Winmate rugged tablet is its thermal design solution, which ensures that the device remains cool even when operating in high-temperature environments. In this article, we will explore the benefits of the Winmate rugged tablet with thermal design solution and its impact on various industries.

Thermal design solution is a feature that helps to dissipate heat from the internal components of the Winmate rugged tablet. This solution ensures that the device operates at an optimal temperature, which prevents damage to the internal components and ensures smooth operation. The thermal design solution typically includes heat sinks, fans, and other cooling mechanisms that work together to regulate the temperature of the device.

Thermal design solution is particularly useful in industries where the rugged tablet is exposed to high-temperature environments. For example, it is ideal for outdoor applications where the device is exposed to direct sunlight, industrial environments where the device is exposed to heat generated by machinery, and military applications where the device is subjected to extreme temperatures.

The benefits of thermal design solution are numerous. Firstly, it helps to prevent damage to the internal components of the device, which extends the lifespan of the rugged tablet. Secondly, it ensures that the device operates at an optimal temperature, which prevents crashes and other performance issues. Thirdly, it ensures that the device remains cool even in high-temperature environments, which improves user comfort and reduces the risk of overheating.

When it comes to choosing a rugged tablet for use in harsh environments, there are many factors to consider. One important consideration is the device's ability to withstand extreme temperatures. In environments where temperature fluctuations can be severe, a rugged tablet with a thermal design solution is essential. Winmate offers rugged tablets with thermal design solutions that provide superior performance in a variety of environments. In this article, we will explore why selecting a Winmate rugged tablet with thermal design solution is important.

Increased Reliability

Rugged tablets with thermal design solutions are designed to operate in environments with extreme temperatures. They are built to withstand temperature fluctuations and maintain performance in conditions that would cause other devices to fail. This increased reliability means that users can depend on their rugged tablet to perform when they need it most, even in the toughest conditions.

Improved Performance

A thermal design solution in a rugged tablet is designed to dissipate heat away from the device's critical components. This design ensures that the tablet can operate at peak performance even when subjected to extreme temperatures. Improved performance means that users can work faster and more efficiently, completing tasks in less time and with greater accuracy.

Enhanced Safety

In some environments, extreme temperatures can pose a safety risk to both workers and equipment. Rugged tablets with thermal design solutions reduce this risk by ensuring that the device can operate safely even in the most extreme temperatures. This not only protects the tablet but also the user, providing peace of mind in challenging working conditions.

Cost Savings

Investing in a rugged tablet with a thermal design solution can result in significant cost savings over time. By ensuring that the device can operate in extreme temperatures, users can avoid costly downtime due to equipment failure. Additionally, the increased reliability of a rugged tablet with thermal design solution means that it will have a longer lifespan, reducing the need for frequent replacement.

Versatility

A rugged tablet with a thermal design solution is suitable for use in a wide range of industries and environments. Whether it's used in transportation, military, or industrial applications, a rugged tablet with a thermal design solution can perform reliably in temperatures that would cause other devices to fail. This versatility means that users can rely on the device to perform no matter where they are or what they're doing.

The Winmate rugged tablet with thermal design solution is an ideal device for users who need a durable, high-performance tablet that can operate in high-temperature environments. The thermal design solution provides numerous benefits, including extended lifespan of the device, improved performance, and increased user comfort. When selecting a Winmate rugged tablet, it is important to consider the environment in which it will be used and choose a device with the appropriate features and specifications.